Why plain bearings were the right choice for de-burring machine
March 17, 2010 by admin
Filed under Mechanical, Robotics
The product: A de-burring system that removes burrs from hobbed gears. The system consists of drives, robot with grinding tool attachment and brushing stations.
The need: a linear motion system that can handle harsh environment, high load requirements.
The design choice: plain bearings
Why:
–Even disbursement of forces for high load handling, versus that of ball bearings.
–Ability to wipe shaft surface clean of dirt and grim during operation.
–Self-lubricating.
Advance Design Industries (ADI) in Sheffield Village, Ohio has designed and built custom machine systems for industrial and defense applications for more than 50 years. Their latest problem-solving design, a de-burring system that removes burrs from hobbed gears, was constructed using a series of drive platforms, a robot with grinding tool attachment and brushing stations. Application requirements called for accurate and repeatable positioning with the various stations in many pre-programmed locations. The linear motion parts of the de-burring system had to handle the contaminated environment and heavy loads of the application, 50,000 lb in an industrial machine-tool work area.
The gears are large, 70-120 in. in diameter. Eventually, they will be used as the driving mechanism for crane turntables and wind turbines. The de-burring machine rotates the gear through the robotic grinding station then through each brushing station for a smooth end product.
Three drive platforms as well as the robot and brush stations, riding on a PBC linear bearing system, adjust to the locations for various sizes of geared rings.
The load and environment needs restricted the linear components to plane bearings. These bearings sustain even disbursement of forces. Ball bearings, on the other hand have small points of contact, limiting load handling. Also, ball-bearing systems are more susceptible to vibration and spall shafting under the heavy load. Excess dirt, dust and particulate can collect in the ball cages, which can result in stalling and catastrophic failure.
In addition, the bearings needed to prevent stick-slip, a common problem to bearing systems that are not routinely in motion.
The drive platforms, though important to adjust for different gear sizes, are seldom used for day-to-day functions, so the chosen linear system had to operate with little lubrication, and still move smoothly and reliably when needed.
Simplicity® bearings were chosen for the linear motion system for all stations of the de-burring machine. These FrelonGold® liner-based self-lubricating linear plane bearings require little to no upkeep maintenance, excel in harsh environments and handle heavy load applications. The low friction, self-lubricating system requires no additional grease or oil (as long as application is within design criteria). FrelonGold® has also been shown to handle up to 20x the load of a traditional ball bearing. These bearings wipe all dirt, dust, and grime clean off the shaft.
Simplicity bearing/shafting assemblies were installed into the drive platforms, robot station and brushing station of the system. Testing was conducted over a period of two months with the bearings performing without failure.
PBC Linear
RST.pbclinear.com
Linear Motion
April 15, 2009 by Steve Meyer
Filed under Automation
Electric motors are generally rotating machines. And over the roughly 100 years of electric motor history, incredible effort has been put into adapting the technology to do an almost infiinite array of tasks. Which is why it’s kind of ironic that in the industrial world, a significant number of applications require the conversion of rotary motion to linear motion. And, as with all things mechatronic, there are a variety of ways to solve the problem.
Most often, the first order of business is to couple the motor to a linear mechanism. The two most common are screw type actuators and belt drives. Both work well, both have relative strengths and weaknesses. Screws are very smooth and provide mechanical advantage like a gear reducer, but can add inertia mass and have acceleration limits. Belts are low mass and high speed but a stiff support system to permit proper tensioning.
Linear motion is generally about position, which is fundamentally a different behavior for electric motors. Most motors rotate at high speed, like an 1800 rpm ac motor. So positioning implies a whole range of properties that are not easily achieved. While we have achieved a wide variety of solutions for positioning, they are generally much more expensive and complex. Stepping motors are the only branch of electric motor technology where position is an inherent aspect of the motor’s operation. And this fact has made them very popular, especially when linear motion is required. A typical stepping motor solution is based on a 200 step per revolution motor and a 5:1 pitch lead screw. This makes the linear motion .001″ of travel per step. Simple, cost effective.
In many linear motion applications the top priority to is accuracy. And when the accuracy requirement is higher precision than .001″ or the speeds required are beyond what stepping motors can produce, then other options must be explored.
Linear motors are outstanding in overall performance. Acceleration, speed and accuracy are excellent and are the way to go where the costs are acceptable. They use high resolution (generally millionths of an inch) tape scale linear position feedback to achieve the precise positioning required by semiconductor applications. And this was the early field of use of linear motors. Once considered an “exotic” solution and very expensive and difficult to apply, the last few years have seen cost improvement and a wider range of applications for the technology.
An emerging technology for linear motion is the piezoelectric motor. Linear piezoelectric motors are available from a few suppliers and the simplicity and cost effective of this solution is making them an excellent choice for some linear motion requirements.
Most mechatronic solutions for linear motion depend on a feedback sensor to achieve position accuracy. This makes the linear position sensor a critical component in the design of linear motion systems which I will address in the next post. There are a number of options and some new technologies available to give designers more choices.
Link Shaft for Belt Drive Linear Modules
February 20, 2009 by admin
Filed under Mechanical, Motion Control
Belt driven linear actuators continue to increase in popularity as designers look to mechatronic systems to move products more quickly, cleanly and efficiently. Larger and faster gantries are being built for an increasing variety of applications in diverse new fields. Pick and place devices, inspection systems, and general material handling continue to take advantage of the speeds and lengths of travel these components offer.
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DualVee® Washdown Wheels
January 13, 2009 by admin
Filed under Motion Control
Pittsburg, CA – - Bishop-Wisecarver Corporation announces its new patent pending washdown wheels, the latest addition to the company’s signature DualVee product line. Designed primarily to meet the extreme demands of food processing equipment linear motion applications, the washdown wheel significantly extends bearing life, and is interchangeable with standard vee wheels for ease of replacement.
Available in sizes 2 and 3, DualVee washdown wheels feature an all stainless steel construction, FDA approved grease, an outer shield, and inner seal for added protection from liquids and debris. The rubberized metallic shield acts as a momentary seal when subjected to a stream of high velocity washdown fluid. The fluid velocity causes the rubberized shield to deflect and conform to the metallic surface of the wheel, sealing against ingress of liquids. The inner seal provides the principal line of defense, ensuring that external fluids are kept out of the wheel while retaining the internal lubrication grease; both important factors affecting the life of the wheel. Once the stream is directed away from the wheel, the deflected shield returns to its original position, allowing any residual fluid that entered the zone between the shield and seal to drain out or be spun out by centrifugal force.
For more information on DualVee washdown wheels visit www.bwc.com/products/dual-vee.html.
Animatics’ Harmonic Linear Drive Series
November 26, 2008 by admin
Filed under Motion Control
Santa Clara, California – Animatics Corporation, through OEM Dynamics Linear Division, has expanded its product line into the Linear Actuator market with the release of the Harmonic Linear Drive Series.
